How it works

Wire gauge numbers identify a particular sizing system, not a universal diameter. SWG and AWG assign different diameters to the same number. The old article’s suggestion that American publications generally use SWG was misleading; verify which system a project specifies.

For a coil, the conductor diameter and the outside diameter over enamel are different measurements. The latter influences winding pitch and whether the expected number of turns fits on a former.

Original archive figures

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The original page linked to externally hosted illustrations. Those files are absent from the backup; the text has been restored without substitute images.

On the bench

Use the labeled SWG reference table below for common sizes. Do not use it to choose current capacity: that also depends on insulation, temperature, installation, and duty cycle.

Selected SWG conductor diameters from the original reference
SWGDiameter (mm)
103.2512
122.6416
142.0320
161.6256
181.2192
200.9144
220.7112
240.5588
260.4572
280.3759
300.3150

Resources & provenance

Rewritten from the original articles/tut/d3mn6sf_tut003.php page. Component values and historical performance claims have not been independently bench-tested.

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